August is the right time to start building holiday inventory. Ornaments are one of the highest-volume laser products on Etsy every year, and the sellers who do well start cutting in August. By the time November rolls around, the shops that waited are scrambling and the ones who prepped are sitting on a stockpile.
This post covers what types of ornaments actually sell, the material and settings to use, how to set up a repeatable production run, and how to price them. It is written for laser engraver owners running a diode machine in the 10W to 20W range, though the design and pricing guidance applies to CO2 machines too.
Personalized ornaments consistently outperform generic ones. A plain round wood ornament with a snowflake sits in a sea of competition. The same blank with a family name, a pet portrait, or a baby's first Christmas date on it commands two to three times the price and has a clear buyer in mind.
The formats that sell reliably:
Round wood circle with a name or monogram. This is the volume product. Simple to cut, quick to engrave, easy to personalize at order time. 3-inch circles on 3mm basswood are the standard.
Pet portrait ornaments. A customer sends a photo, you convert it to a rasterized engrave and put it on a round or bone-shaped blank. These sell at a premium ($25 to $40 each) because they feel custom and sentimental. The rasterize tool can handle the photo conversion.
Family name ornaments with year. A split arch or simple banner design with the family surname and year. Appealing to buyers who want something that looks like heirloom quality. These do well in the $20 to $30 range.
Layered ornaments. A base shape cut from 3mm basswood with a contrasting layer glued on top. More production time but higher perceived value. These tend to sell at $18 to $28 on Etsy.
First Christmas ornaments for babies. These spike in November and December from new parents and gift-givers. Include a ribbon hole and a 2026 year stamp. Short engraving run, high demand.
3mm basswood is the standard material for ornaments. It engraves cleanly, cuts well on a 10W or 20W diode, and costs very little per blank. You can buy pre-cut 3-inch circles or cut your own from sheet stock.
| Machine wattage | Operation | Speed (mm/min) | Power | Passes | Air assist |
|---|---|---|---|---|---|
| 10W diode | Engrave (text/lines) | 3,000 | 35% | 1 | No |
| 10W diode | Engrave (photo/fill) | 2,000 | 30% | 1 | No |
| 10W diode | Cut 3mm basswood | 350 | 90% | 2 | Yes |
| 20W diode | Engrave (text/lines) | 4,000 | 25% | 1 | No |
| 20W diode | Engrave (photo/fill) | 2,500 | 22% | 1 | No |
| 20W diode | Cut 3mm basswood | 350 | 85% | 1 | Yes |
These are starting points. Run a test engrave on a scrap piece of the same basswood batch before doing a full production run. Basswood varies between suppliers, and even between batches from the same supplier. A setting that worked last month may burn a little darker on a new pack.
For photo engraves, lower the line interval to 0.1mm and use 254 DPI in LightBurn. Jarvis or Stucki dithering modes give the best results on wood for portrait work. Always do a small test crop of the face before committing to the full ornament.
โThe difference between making one ornament and making 40 of them is a jig. Without one, you are repositioning and re-focusing between every blank. With a jig, you drop the blank in, press start, swap it out, and go.
A simple ornament jig is a piece of scrap wood with a hole cut to the diameter of your blank. Set the jig on your laser bed, mark the origin once, and every blank that drops into the hole gets the same engrave in the same spot. That is the whole system.
For a 3-inch circle, cut a 3.05-inch hole in 6mm MDF or plywood. The 0.05-inch tolerance keeps the blank from rattling around. For production runs of 20 or more, use a grid jig with multiple holes so you can engrave a full sheet at once.
One important note: pin the jig to the bed so it does not shift between runs. Even a 1mm shift ruins registration on personalized pieces. Tape works for small batches. For heavy production, use hold-down clips or drill small holes and use alignment pins.
Keep the layout simple. The ornament is 3 inches across. A name, a year, and a small graphic element is usually enough. Cramming in a border, a detailed illustration, and a full sentiment all at once makes the engrave look busy and is harder to read at the 3-inch scale.
For monogram ornaments, the split monogram format works particularly well. It gives the piece a classic look, centers well on a circle, and personalizes with three initials. The monogram tool at bonnycreations.com generates the layout in-browser with your choice of font and letter sizing, ready to drop straight into LightBurn.
โScript fonts engrave more cleanly than block fonts at small sizes because they have natural variation. If you are engraving a name smaller than half an inch tall, test the font at that scale before doing a batch. Some fonts lose legibility entirely at small sizes on wood.
A 3-inch basswood circle blank costs roughly $0.30 to $0.50 depending on where you buy. A spool of ribbon for the hanging loop adds another $0.05 to $0.10 per ornament. Material cost for a standard ornament is under $1.
The real costs are your time and your machine time. Engraving a single ornament on a 20W machine takes 3 to 6 minutes depending on design complexity. Cutting a blank from sheet stock is another 2 to 3 minutes. At $25 per hour for your time (conservative for skilled craft work), that is $2.50 to $4.50 in labor per ornament.
Add Etsy fees (roughly 14-15% of the sale price including listing and transaction fees) and factor in packaging. A simple organza bag or tissue paper wrap adds $0.20 to $0.50 per order.
Working through those numbers, personalized ornaments should price at $15 to $20 for standard name/monogram styles, $25 to $35 for photo ornaments, and $18 to $28 for layered styles. These are realistic Etsy price points and leave you with a margin worth running the batch for.
Batch pricing: if you are listing 3-packs or 5-packs, apply a small discount (10 to 15%) and market them as gift sets. Buyers who want multiple ornaments often prefer to buy a set from one shop rather than ordering separately.
If you want to run ornaments for the 2026 holiday season, start now. Order blank stock in August. Test your settings and dial in your design files in September. Build your listing inventory and get your Etsy listings up in October, before the holiday search traffic peaks.
The shops that do well on Etsy at Christmas are the ones who treated it like a product launch with a timeline, not a last-minute scramble. Your laser can produce 20 to 40 ornaments in an evening once everything is dialed in. A month of production evenings adds up fast.
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