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xTool S1Anodized Aluminum

4 community-tested settings for engrave Anodized Aluminum on the xTool S1. Always run a test on scrap material first.


Power40W
Laser Typediode
Work Area498×330mm
Software
xTool Creative Space
MaterialAnodized Aluminum
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These 4 settings cover engrave Anodized Aluminum on the xTool S1 (40W diode laser). Metal marking typically requires Cermark spray or an anodized coating — bare metal cutting needs a much higher-powered machine.

4 settings

Anodized Aluminumengrave
Speed1500 mm/minPower70–80%Passes1DPI400

Higher DPI for fine text and logos on anodized aluminum. Slower speed with lower power gives crisper edges.

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Anodized Aluminumengrave
Speed2000 mm/minPower60–75%Passes1DPI300

Diode lasers mark anodized aluminum directly by ablating the dye layer. No coating needed. Keep power moderate to avoid overburning.

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Anodized Aluminumengrave
Speed2500 mm/minPower55%Passes1DPI300

High contrast engrave. Works on black, blue, red anodized. Gold anodize needs more power.

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Anodized Aluminumengrave
Speed350 mm/sPower60%Passes1

Blue 450nm diode lasers ablate the anodized oxide layer on aluminum, producing crisp, permanent marks. 3DWithUs review tested the S1 40W on anodized aluminum using the power/speed test grid and reported the 40W module at 60% power / 350mm/s produced clean contrast. For darker marks: reduce speed to 200mm/s or increase power to 80%. For tumblers (curved): use rotary + slower speed. Do NOT use air assist (can blow away oxide debris into lens). Note: raw/bare aluminum requires a fiber or CO2 laser; anodized only for diode. Source: 3DWithUs xTool S1 review and settings (3dwithus.com/xtool-s1-review); xTool aluminum engraving guide (xtool.com/blogs/xtool-academy/aluminum-laser-engraving); hobbylasercutters.com S1 review 2026.

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Frequently asked questions

What speed should I use to engrave Anodized Aluminum on the xTool S1?

The top-rated community setting uses 1500 mm/min at 80% power. Higher DPI for fine text and logos on anodized aluminum. Slower speed with lower power gives crisper edges.

Can the xTool S1 cut Anodized Aluminum?

A 40W diode laser can mark or engrave metal surfaces but cannot cut through them — metal cutting requires a much higher-powered laser or a plasma cutter.

How many passes does the xTool S1 need to engrave Anodized Aluminum?

All settings here use a single pass. Confirm focus and do a small test burn before committing to your final design.

Do I need air assist for Anodized Aluminum on the xTool S1?

Air assist is not flagged as required for these settings, but it is good practice during cutting operations to keep the lens clean and reduce char buildup.

What DPI should I use to engrave Anodized Aluminum on the xTool S1?

Settings here use 300–400 DPI. For photographic detail or fine artwork, consider testing at higher DPI, but expect longer run times.

What software do I use with the xTool S1 for Anodized Aluminum?

The xTool S1 works with xTool Creative Space. Enter the speed, power, and passes directly into your software's layer settings — no conversion needed.

Need a jig to hold your Anodized Aluminum?
Precision alignment templates sized for your exact laser bed. SVG + DXF instant download.
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Now make something with Anodized Aluminum

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What Makers Say

★★★★★5.0· 6 reviews
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★★★★★

"Used it with a Glowforge — engraved beautifully with no changes. I will be purchasing more digital downloads from this shop."

Anna

★★★★★

"I was struggling with lining up my NFC business cards. I was able to not only line them up much better but also do multiple cards at once — making that job so much easier."

Camp

★★★★★

"Excellent quality and design. Cut clean and neat!"

LYNN

★★★★★

"Great jigs. Appreciate the time saved not having to build this from scratch!"

Bruce

★★★★★

"Excellent quality. Item as described. Expectations exceeded."

Michael

★★★★★

"This template made my slate coasters so much easier. 4×4 coasters from Michaels drop in easily and are easy to remove. Def worth it."

chris

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