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xTool S1 40W: Polycarbonate (Lexan)

1 community-tested setting for engrave Polycarbonate (Lexan) on the xTool S1 40W. Always run a test on scrap material first.


Power40W
Laser Typediode
Work Area498Γ—319mm
Software
LightBurnxTool StudioxTool Creative Space
MaterialPolycarbonate (Lexan)
← All xTool S1 40W settingsPolycarbonate (Lexan) on all machines β†’

Where to buy

xTool S1 40W: check current price & availability

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These 1 setting cover engrave Polycarbonate (Lexan) on the xTool S1 40W (40W diode laser).

1 setting

Polycarbonate (Lexan)engrave
Speed10350 mm/minPower23%Passes1

Engrave only -- polycarbonate scorches, yellows, and can craze/crack if you try to cut it with a CO2 or diode laser. Low power, high speed, single pass.

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+ Submit a setting for this machine

Frequently asked questions

What speed should I use to engrave Polycarbonate (Lexan) on the xTool S1 40W?

The top-rated community setting uses 10350 mm/min at 23% power. Engrave only -- polycarbonate scorches, yellows, and can craze/crack if you try to cut it with a CO2 or diode laser. Low power, high speed, single pass.

Can the xTool S1 40W cut Polycarbonate (Lexan)?

Cutting Polycarbonate (Lexan) on the xTool S1 40W may be possible but no verified cut settings have been submitted yet. You can contribute your own tested settings using the button above.

How many passes does the xTool S1 40W need to engrave Polycarbonate (Lexan)?

All settings here use a single pass. Confirm focus and do a small test burn before committing to your final design.

Do I need air assist for Polycarbonate (Lexan) on the xTool S1 40W?

Air assist is not flagged as required for these settings, but it is good practice during cutting operations to keep the lens clean and reduce char buildup.

What software do I use with the xTool S1 40W for Polycarbonate (Lexan)?

The xTool S1 40W works with LightBurn and xTool Studio and xTool Creative Space. Enter the speed, power, and passes directly into your software's layer settings: no conversion needed.

Need a jig to hold your Polycarbonate (Lexan)?
Precision alignment templates sized for your exact laser bed. SVG + DXF instant download.
Browse Jigs β†’

Now make something with Polycarbonate (Lexan)

Templates ready to cut on your xTool S1 40W once you've dialed in the settings.

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Split & traditional SVG
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Custom Name Keychain
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Phone Case Jig
Precision alignment jig for engraving phone cases. Camera cutout guide and center line. Grid layout fits multiple cases. SVG sized for your machine
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AirPods Case Jig
Precision alignment jig for engraving AirPods cases. Holds case flat with lid-line marker. SVG sized for your machine
from $3.49

What Makers Say

β˜…β˜…β˜…β˜…β˜…5.0Β· 6 reviews
View all on Etsy β†’
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"Used it with a Glowforge: engraved beautifully with no changes. I will be purchasing more digital downloads from this shop."

: Anna

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"I was struggling with lining up my NFC business cards. I was able to not only line them up much better but also do multiple cards at once: making that job so much easier."

: Camp

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"Excellent quality and design. Cut clean and neat!"

: LYNN

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"Great jigs. Appreciate the time saved not having to build this from scratch!"

: Bruce

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"Excellent quality. Item as described. Expectations exceeded."

: Michael

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"This template made my slate coasters so much easier. 4Γ—4 coasters from Michaels drop in easily and are easy to remove. Def worth it."

: chris

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