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xTool S1 40W Settings & Speeds

Updated June 2026 · 36 tested settings · 21 materials

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Buy the xTool S1 40W — check current price & availability

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The xTool S1 40W is a 40W diode laser engraver with a 498×319mm work area and works with xTool Creative Space, LightBurn. This page lists 36 community-tested settings covering speed, power, passes, air assist, and DPI across a range of materials. Always run a test cut on scrap material first — results vary depending on your material batch, focus, and ambient conditions.

The xTool S1 40W is the higher-power version of xTool's enclosed diode laser, offering significantly more cutting speed and depth than the 20W model. It cuts 6mm basswood and 3mm Baltic birch in a single pass and engraves at up to 8000mm/min. Like the 20W, it is fully enclosed with built-in air assist and a camera for material alignment. The 40W makes it a credible alternative to a small CO₂ laser for wood, leather, and slate, while remaining compact enough for home use.


Related ToolsJig Templates →Rotary / Tumbler Calculator →Photo → SVG Vectorizer →Personalised Gifts →Compare vs xtool p2
Power40W
Laser Typediode
Work Area498×319mm
Software
xTool Creative SpaceLightBurn
Buy on Amazon →
+ Submit a setting⎙ Print cheat sheet

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Materials covered

Don't see your material?

Accessories

Essential laser accessories

Every xTool S1 40W owner eventually needs these. Goggles first — always.

Laser safety goggles — diode (450nm)OD5+ rated at 450nm. Required for any open-frame diode laser.Shop on Amazon →
Honeycomb cutting bed (400×400mm)Lifts work off the bed, prevents flashback marks, improves airflow under material.Shop on Amazon →
6-inch digital calipersMeasure material thickness before entering settings — essential for consistent focus.Shop on Amazon →
Welding fire blanketFibreglass blanket under and around the machine — standard laser safety recommendation.Shop on Amazon →
Photoelectric smoke alarmMount above the machine — photoelectric type responds faster to laser fumes than ionisation.Shop on Amazon →
Lens cleaning wipes (Zeiss)Keep the laser lens clean — residue reduces power and causes inconsistent burns.Shop on Amazon →
Air assist pump kitSmall diaphragm pump with tubing and nozzle — keeps the lens clear and improves cut quality.Shop on Amazon →
Roller rotary attachment4-wheel roller style, fits most open-frame diode machines. Engrave tumblers and round objects.Shop on Amazon →
4-inch inline duct fanExhaust smoke out a window — pair with a carbon filter cartridge for indoor use.Shop on Amazon →
4-inch carbon filter cartridgeReplacement filter for inline fan exhaust setup. Change every 3–6 months depending on use.Shop on Amazon →
Amazon links are affiliate links. We earn a small commission at no extra cost to you.

36 settings

Cardstock 300gsmcut
Speed2000 mm/minPower60%Passes1

Heavier card needs more power. Still fast single pass.

Buy Cardstock 300gsm
Cardstock 160gsmengrave
Speed9000 mm/minPower25%Passes1DPI300

Very light touch for surface marking on card.

Cardstock 160gsmcut
Speed3000 mm/minPower50%Passes1

Fast cut at low power. No air assist — can blow lightweight paper.

Cork 3mmcut
Speed1200 mm/minPower80%Passes1
💨 Air Assist

Single pass. Cork cuts cleanly — use masking to keep surface clean.

Buy Cork 3mm
Cork 3mmengrave
Speed7000 mm/minPower45%Passes1DPI254

Cork engraves very quickly. Low power to avoid burning through thin areas.

Buy Cork 3mm
Slate (coaster)engrave
Speed3000 mm/minPower80%Passes1DPI300

Same as slate sheet. Coasters vary in surface finish — test first. Invert image.

Buy Slate (coaster)
Slateengrave
Speed3000 mm/minPower80%Passes1DPI300

Fractures surface to reveal lighter material beneath. Invert image — engraved areas appear lighter.

Buy Slate
Black Anodized Aluminum Dog Tagengrave
Speed3000 mm/minPower70%Passes1DPI300

Same as black ano sheet. Lower speed slightly for deeper ablation on thicker tags.

Black Anodized Aluminumengrave
Speed3500 mm/minPower65%Passes1DPI300

Black ano gives the best contrast. Single pass at 254-300 DPI. Clean with IPA after.

Anodized Aluminumengrave
Speed3000 mm/minPower70%Passes1DPI300

Ablates anodizing to reveal bare aluminum. Clean with IPA first. Black anodized gives highest contrast.

Buy Anodized Aluminum
Faux Leathercut
Speed900 mm/minPower90%Passes1
💨 Air Assist

Cuts cleanly. Air assist prevents edge melting.

Buy Faux Leather
Faux Leatherengrave
Speed5000 mm/minPower50%Passes1DPI300

PU/faux leather engraves well at lower power. Avoid high power which melts the backing.

Buy Faux Leather
Genuine Leatherscore
Speed2500 mm/minPower40%Passes1

Score fold lines. Very light power to avoid cutting through.

Buy Genuine Leather
Genuine Leathercut
Speed900 mm/minPower100%Passes1
💨 Air Assist

Single pass for 2-3mm leather. Thicker hides may need 2 passes.

Buy Genuine Leather
Genuine Leatherengrave
Speed4000 mm/minPower55%Passes1DPI300

Veg-tan leather engraves with excellent contrast. Chrome-tanned produces toxic fumes — avoid.

Buy Genuine Leather
3mm Mirrored Acrylicengrave
Speed8000 mm/minPower35%Passes1DPI300

Engrave from the back side — the mirrored coating faces forward in the final piece.

3mm Mirrored Acryliccut
Speed600 mm/minPower100%Passes2
💨 Air Assist

Engrave from the back for mirror-finish results. Cut from front.

3mm Clear Acrylicengrave
Speed9000 mm/minPower30%Passes1DPI300

Clear acrylic needs lower power to frost surface without melting.

Buy 3mm Clear Acrylic
3mm Clear Acryliccut
Speed600 mm/minPower100%Passes2
💨 Air Assist

Two passes. Extruded clear acrylic cuts well; cast gives polished edge.

Buy 3mm Clear Acrylic
3mm Black Acrylicengrave
Speed8000 mm/minPower40%Passes1DPI300

Lower power for cleaner engraving on black acrylic — avoids surface melting.

Buy 3mm Black Acrylic
3mm Black Acryliccut
Speed600 mm/minPower100%Passes2
💨 Air Assist

Two passes for clean edge. Air assist keeps cut channel clear of melt.

Buy 3mm Black Acrylic
Pine 3mmengrave
Speed5000 mm/minPower65%Passes1DPI254

Pine grain gives natural variation in burn depth. Test across grain.

Pine 3mmcut
Speed750 mm/minPower100%Passes1
💨 Air Assist

Pine resin can flare — air assist essential. Single pass on 3mm.

6mm MDFcut
Speed300 mm/minPower100%Passes2
💨 Air Assist

Two passes. MDF off-gasses significantly — use strong ventilation.

Buy 6mm MDF
3mm MDFengrave
Speed5000 mm/minPower70%Passes1DPI300

MDF engraves dark — reduce power for lighter results.

Buy 3mm MDF
3mm MDFcut
Speed600 mm/minPower100%Passes1
💨 Air Assist

MDF cuts cleanly in one pass. Air assist reduces soot buildup on lens.

Buy 3mm MDF
2mm Basswood Plywoodengrave
Speed7000 mm/minPower55%Passes1DPI300

High speed for lighter, detailed engraving on thin stock.

2mm Basswood Plywoodcut
Speed1200 mm/minPower100%Passes1
💨 Air Assist

Very fast single pass — reduce speed to 900 if edges char.

6mm Baltic Birch Plywoodcut
Speed240 mm/minPower100%Passes2
💨 Air Assist

Two passes at full power. Air assist critical on thick ply.

Buy 6mm Baltic Birch Plywood
3mm Baltic Birch Plywoodengrave
Speed6000 mm/minPower60%Passes1DPI300

Birch engraves with good contrast. Test at 55-65% to match your batch.

Buy 3mm Baltic Birch Plywood
3mm Baltic Birch Plywoodcut
Speed900 mm/minPower100%Passes1
💨 Air Assist

Single-pass cut. Baltic birch is denser than basswood — may need 2 passes on knots.

Buy 3mm Baltic Birch Plywood
6mm Basswood Plywoodengrave
Speed5000 mm/minPower70%Passes1DPI254

Deeper burn for bolder results on thicker stock.

Buy 6mm Basswood Plywood
6mm Basswood Plywoodcut
Speed300 mm/minPower100%Passes2
💨 Air Assist

Two passes recommended. Refocus between passes for cleanest edge.

Buy 6mm Basswood Plywood
3mm Basswood Plywoodscore
Speed3000 mm/minPower50%Passes1

Score lines for folding or detail work.

Buy 3mm Basswood Plywood
3mm Basswood Plywoodengrave
Speed6000 mm/minPower65%Passes1DPI300

General wood engraving. Lower speed for darker burn; raise for lighter.

Buy 3mm Basswood Plywood
3mm Basswood Plywoodcut
Speed900 mm/minPower100%Passes1
💨 Air Assist

Single-pass cut. Air assist essential. Mask surface to reduce char.

Buy 3mm Basswood Plywood

Ready to buy the xTool S1 40W?

Buy on Amazon →

From the Blog

Laser Cutting Cardstock Without Scorching — CO₂ & Diode SettingsLaser settings for wood: speed, power, and passes for every typeHow to laser engrave leather: settings, types, and what actually works

Frequently Asked Questions

What materials can the xTool S1 40W engrave or cut?

The xTool S1 40W has community-tested settings for Cardstock 300gsm, Cardstock 160gsm, Cork 3mm, Slate (coaster), Slate, Black Anodized Aluminum Dog Tag, Black Anodized Aluminum, Anodized Aluminum, and 13 more. Results vary by material batch, focus, and ambient conditions — always test on scrap first.

Is the xTool S1 40W compatible with LightBurn?

Yes, the xTool S1 40W works natively with LightBurn, as well as xTool Creative Space.

What is the work area of the xTool S1 40W?

The xTool S1 40W has a work area of 498×319 mm (approximately 20×13 inches).

What settings should I use to cut Cardstock 300gsm on the xTool S1 40W?

A community-tested starting point is speed 2000 mm/min, power 60% in a single pass. Always run a test cut on scrap to confirm before committing to your project.

Can the xTool S1 40W engrave metal?

Diode lasers can mark anodized aluminium, coated metals, and powder-coated surfaces without any spray. For bare steel, brass, or copper you need a marking compound like Cermark or Dry Moly. Fiber lasers mark bare metal directly without any coating.

Compare with similar machines

Same laser type · similar wattage

Some links on this page are affiliate links. We may earn a small commission at no extra cost to you.

What Makers Say

★★★★★5.0· 6 reviews
View all on Etsy →
★★★★★

"Used it with a Glowforge — engraved beautifully with no changes. I will be purchasing more digital downloads from this shop."

Anna

★★★★★

"I was struggling with lining up my NFC business cards. I was able to not only line them up much better but also do multiple cards at once — making that job so much easier."

Camp

★★★★★

"Excellent quality and design. Cut clean and neat!"

LYNN

★★★★★

"Great jigs. Appreciate the time saved not having to build this from scratch!"

Bruce

★★★★★

"Excellent quality. Item as described. Expectations exceeded."

Michael

★★★★★

"This template made my slate coasters so much easier. 4×4 coasters from Michaels drop in easily and are easy to remove. Def worth it."

chris

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