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Foam

12 settings8 machines

This page lists 12 community-tested settings for Foam. Always test on scrap before committing to your final piece. Results depend on material composition, surface finish, and coating.


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EVA foam and craft foam cut cleanly with a laser, producing smooth, sealed edges. Common uses include cosplay props, padding inserts, and soft decorative shapes.

EVA foam cuts easily at low power. Avoid PVC foam — it releases toxic fumes. The density of foam varies widely between brands; always run a test cut first. Thick foam may need multiple passes.

Buy Foam on Amazon →+ Submit a setting for this material

Top setting per machine

MachineOpSpeedPowerPasses
OMTech 40W CO2engrave150 mm/s6%1
Sculpfun S30 Proengrave3500 mm/min12%1
xTool S1engrave4000 mm/min10%1
Glowforge Procut55 mm/s14%1
Glowforge Basiccut55 mm/s14%1
OMTech 60W CO2cut70 mm/s12%1
Ortur Laser Master 3cut400 mm/min50%1
xTool D1 Proengrave2000 mm/min10–15%1

Works with these machines

OMTech 40W CO2Sculpfun S30 ProxTool S1Glowforge ProGlowforge BasicOMTech 60W CO2Ortur Laser Master 3xTool D1 Pro

12 settings

OMTech 40W CO240Wco2
engrave
Speed150 mm/sPower6%Passes1DPI300

Low power surface mark — too much power melts the surface.

Shop OMTech 40W CO2More settings for this machine →
Sculpfun S30 Pro33Wdiode
engrave
Speed3500 mm/minPower12%Passes1DPI300

Low power surface mark — too much power melts the surface.

Shop Sculpfun S30 ProMore settings for this machine →
xTool S140Wdiode
engrave
Speed4000 mm/minPower10%Passes1DPI300

Low power surface mark — too much power melts the surface.

Shop xTool S1More settings for this machine →
Glowforge Pro45Wco2
cut
Speed55 mm/sPower14%Passes1

EVA/craft foam cuts cleanly at low power — high power causes melting and edge fusing. No air assist. Ensure good ventilation.

Shop Glowforge ProMore settings for this machine →
Glowforge Basic45Wco2
cut
Speed55 mm/sPower14%Passes1

EVA/craft foam cuts cleanly at low power — high power causes melting and edge fusing. No air assist. Ensure good ventilation.

Shop Glowforge BasicMore settings for this machine →
OMTech 60W CO260Wco2
cut
Speed70 mm/sPower12%Passes1

EVA/craft foam cuts cleanly at low power — high power causes melting and edge fusing. No air assist. Ensure good ventilation.

Shop OMTech 60W CO2More settings for this machine →
OMTech 40W CO240Wco2
cut
Speed50 mm/sPower15%Passes1

EVA/craft foam cuts cleanly at low power — high power causes melting and edge fusing. No air assist. Ensure good ventilation.

Shop OMTech 40W CO2More settings for this machine →
Ortur Laser Master 310Wdiode
cut
Speed400 mm/minPower50%Passes1

EVA/craft foam cuts cleanly at low power — high power causes melting and edge fusing. No air assist. Ensure good ventilation.

Shop Ortur Laser Master 3More settings for this machine →
Sculpfun S30 Pro33Wdiode
cut
Speed1000 mm/minPower22%Passes1

EVA/craft foam cuts cleanly at low power — high power causes melting and edge fusing. No air assist. Ensure good ventilation.

Shop Sculpfun S30 ProMore settings for this machine →
xTool S140Wdiode
cut
Speed1200 mm/minPower20%Passes1

EVA/craft foam cuts cleanly at low power — high power causes melting and edge fusing. No air assist. Ensure good ventilation.

Shop xTool S1More settings for this machine →
xTool D1 Pro20Wdiode
engrave
Speed2000 mm/minPower10–15%Passes1DPI254
Shop xTool D1 ProMore settings for this machine →
xTool D1 Pro20Wdiode
craft foam 2mmcut✓ Verified
Speed600 mm/minPower35%Passes1

Very clean cut. Faster and lower power than EVA. Good for cosplay props and gaskets.

Shop xTool D1 ProMore settings for this machine →

Frequently Asked Questions

What are the best laser settings for Foam?

A top-rated community setting for Foam on the OMTech 40W CO2 is speed 150 mm/s, power 6%. There are 12 community-tested settings for Foam across 8 machines on this page.

Can a diode laser engrave or cut Foam?

Yes — there are 7 community settings for Foam on diode lasers and 5 on CO₂ lasers. CO₂ lasers generally cut faster and cleaner, but modern high-wattage diode lasers handle most other work well.

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What Makers Say

★★★★★5.0· 6 reviews
View all on Etsy →
★★★★★

"Used it with a Glowforge — engraved beautifully with no changes. I will be purchasing more digital downloads from this shop."

Anna

★★★★★

"I was struggling with lining up my NFC business cards. I was able to not only line them up much better but also do multiple cards at once — making that job so much easier."

Camp

★★★★★

"Excellent quality and design. Cut clean and neat!"

LYNN

★★★★★

"Great jigs. Appreciate the time saved not having to build this from scratch!"

Bruce

★★★★★

"Excellent quality. Item as described. Expectations exceeded."

Michael

★★★★★

"This template made my slate coasters so much easier. 4×4 coasters from Michaels drop in easily and are easy to remove. Def worth it."

chris

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